
This machine, especially designed for processing liquid silicon, with a clamping force of 1000kN, the original MAPLAN LIM-FIFO injection unit and a full hydraulic clamping unit represents the smallest of the MAPLAN horizontal machine series, which is ground-breaking in production of high-precise, flash-less parts in a fully automated environment.
• Microprocessor-control PC5000touch
• Linear positioning system for clamp and injection unit,
ejector injection and clamp side
• Energy saving MAPLAN CoolDrive-system
• 6 cooling circuits with flow control
(4 of them user-specific adaptable)
• Oil filter-, oil level- and oil temperature monitoring
• Optimized footprint
• Improved machine installation with integrated control cabinet
• MAPLAN LIM-high-precise injection unit with FIFO principle
• Reduced centering diameter
• Reinforced machine plates, spars
• Hydraulic ejector injection and/or clamp side
• Central ejector
• Heating and cooling devices for injection pot,
machine nozzle caps or cold runners
• Vacuum pump
• Microprocessor control features for PC5000touch
• Pneumatic safety gate front side
• Alternative injection volumes
• Additional mould heating zones
• Magnetic clamping system
• 3-zone heating plates control with solid state relays
• Reinforced heating plates 390x400mm
(only without ejector)
• Brush devices single / double - and/or knockout devices
• Power factor correction
Further options on request
• LIM – precision injection unit (FIFO)
• Linear positioning system for exact injection volumes
• Nozzle uncouple for high flexibility
• Cooled nozzle and injection pot
• Easy cleaning of plasticizing cylinder, screw and injection pot
• Easy to operate and maintain
• Special-LSR-non-return valve
• Energy saving MAPLAN CoolDrive-system
• Central ejector
• Reduced centering diameter
• Reinforced heating- and machine plates, spars,
insulating plates
• Increased injection volume 400cm³
• LIM – screw injection unit (FIFO)
• User-specific machine nozzles
• Mixing inserts for plasticizing cylinder
• Nozzle cap
Further options on request
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Clamping unit |
Electric equipment |
|||||
|---|---|---|---|---|---|---|
| Opening stroke | mm | 400 | Motor rating | kW | 7,5 | |
| Opening between plates | mm | 612 | Control voltage | V | 24 V= | |
| Clamping force | kN | 994 | Connected load° | kW | 8,5 | |
| Opening force | kN | 43 | Machine weight | kg | 3650 | |
| Clamping speed fast | mm/sec | 794 | Heating plates ² | kW | 9,6 | |
| Opening speed fast | mm/sec | 446 | ||||
| Hydraulic central ejector stroke | mm | 100 | ||||
| Min. mould height | mm | 212 | ||||
| Heating plates HxD ² | mm | 400x300 | ||||
Hydraulic unit
| ||
|---|---|---|
| System pressure | bar | 250 |
| Pump output | l/min | 46,8 |
Injection units
|
100 |
200 |
400 |
|
|---|---|---|---|---|
| Max. injection volume | cm³ | 113 |
201 |
400,8 |
| Max. injection pressure | bar | 2041 |
1148 |
630,1 |
| Max. injection capacity | cm³/sec | 60 |
142 |
259 |
| Injection pot diameter | mm | 30 |
40 |
54 |
| Injection precision | cm³ | 0,07 |
0,126 |
0,229 |
| Nozzle couple force | kN | 32,16 |
32,16 |
32,16 |
| Temperature zones | 2 |
2 |
2 |
|
| Screw diameter ² | mm | 14 |
18 |
18 |
| Screw ratio ² | L/D | 12 D |
11 D |
11 D |
| Max. Screw speed ² | rpm | 220 |
220 |
220 |
| Max. Plasticizing capacity ² | cm³/sec | 4,5 |
5,5 |
10 |
° without heating, heating/cooling devices and options - values for 50Hz
² optional machine equipment
subject to technical modifications
There are available options like brush devices, Logical movements, Cure² and further more.
For further Information please complete the contact form.