SYSTEMSOLUTIONS

SYSTEM INTELLIGENCE

360° Turnkey Solutions tailor-made in house in collaboration with our customer

Based on your specifications, MAPLAN creates a perfectly coordinated interplay of injection moulding machines, options and automation components. In doing so, we rely on our expansive automation portfolio, which includes everything from simple displacement systems to linear or multi-axis robots.

High-quality system components are combined to form an effective production cell. The tailor-made MAP.autocell thus takes over the entire production process of your products – ranging from component feed-in to production to further processing. All components are operated centrally via the MAP.commander CC machine control system.

You benefit from a single point of contact. The MAPLAN team ensures a professional and smooth collaboration.

MAP.autocell – A genuine trendsetter
Flexibility creates competitive advantage

Together with our cooperation partners, MAPLAN offers a wide range of automation solutions for process optimisation and increased efficiency during the production process. Depending on the requirements, handling systems and flexible robots are the perfect upgrade for conventional automation technology in the injection moulding industry. They enable reliable, cost-effective and more efficient production.

Robots perform a variety of tasks during the production cycle:

  • Fitting of mould plates
  • Removal / demoulding of moulded articles
  • Plate change
  • Processing
  • and much more

Turn your horizontal RAPID+ into a fully automatic production cell

Our robust brush systems for automatic demoulding and cleaning are among the most effective automation options for horizontal injection moulding machines. They enable the fully automatic production of all free-falling articles such as O-rings, sealing elements and moulded articles.Cost-effective automation solution

  • Single or double brush design
  • Up to three vertical units possible
  • Precise demoulding processes due to stable components
  • Many possible configurations: Spraying and blowing devices, ejector plates or gripper systems
  • Individual cycle configuration of movements
  • Full integration in the MAP.commander
  • C6 including diagnostics
  • Fast, precise movements with the servo drive

Optimize your processes

MAPLAN offers a wide range of multifunctional automation modules for process optimisation and shortened cycle times.

  • Modular automation kit
  • Increase the productivity and energy efficiency of your facility
  • Fast and precise movements thanks to efficient servo drives
  • MAP.autocell: Individual solutions for fully or semi-automatic production
  • Centralised control system of all components with MAP.commander C6
  • Additional components can be easily integrated into the cycle configuration
  • Integration into the visualisation, diagnostic and alarm system